MUTOH Rockhopper II Series Guide de l'utilisateur

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Page 1 - User’s Guide

Handling roll media Winder 30 Unwinder / Winder 100 User’s Guide MUTOH EUROPE N.V. AP-75100, Rev 2.0: , 26/11/2004

Page 2

Handling Roll Media – User’s Guide 10 AP-75100, Rev.2.0, 26/11/04

Page 3 - COPYRIGHT NOTICE

Handling Roll Media – User’s Guide 11 AP-75100, Rev.2.0, 26/11/04 2. SCROLLER RECEIVER The Rockhopper II series printer is standard delivered

Page 4

Handling Roll Media – User’s Guide 12 AP-75100, Rev.2.0, 26/11/04 2.2. VERIFICATION OF PACKAGE ITEMS Caution : • If any part is- missing

Page 5

Handling Roll Media – User’s Guide 13 AP-75100, Rev.2.0, 26/11/04 2.3. ASSEMBLY OF THE SCROLLER RECEIVER Caution : • When assembling this

Page 6

Handling Roll Media – User’s Guide 14 AP-75100, Rev.2.0, 26/11/04 Step 2 : Install the scroller receivers (left/right) to the main unit acco

Page 7 - TABLE OF CONTENTS

Handling Roll Media – User’s Guide 15 AP-75100, Rev.2.0, 26/11/04 2.4. INSTALLATION OF ROLL MEDIA ONTO THE SCROLLER RECEIVER The procedure fo

Page 8

Handling Roll Media – User’s Guide 16 AP-75100, Rev.2.0, 26/11/04 Step 3 : Insert the fixed flange into the roll media. Note that the medi

Page 9 - 1. SAFETY INSTRUCTIONS

Handling Roll Media – User’s Guide 17 AP-75100, Rev.2.0, 26/11/04 Step 7 : Hold the scroller so that the fixed flange is at the left side a

Page 10 - AP-75100, Rev.2.0, 26/11/04

Handling Roll Media – User’s Guide 18 AP-75100, Rev.2.0, 26/11/04 2.5. POSITIONING THE ROLL MEDIA The procedure for positioning roll media is

Page 11 - 2. SCROLLER RECEIVER

Handling Roll Media – User’s Guide 19 AP-75100, Rev.2.0, 26/11/04 Step 5 : Open the front cover. Caution : • Be careful not to pinch you

Page 12

Handling Roll Media – User’s Guide 2 AP-75100, Rev.2.0, 26/11/04

Page 13

Handling Roll Media – User’s Guide 20 AP-75100, Rev.2.0, 26/11/04 Step 8 : While holding down the end of the media, hold the scroller and ro

Page 14

Handling Roll Media – User’s Guide 21 AP-75100, Rev.2.0, 26/11/04 When moving the roll media to the right ¾ Rotate the scroller adjustment s

Page 15 - RECEIVER

Handling Roll Media – User’s Guide 22 AP-75100, Rev.2.0, 26/11/04

Page 16

Handling Roll Media – User’s Guide 23 AP-75100, Rev.2.0, 26/11/04 3. WINDER 30 3.1. VERIFICATION OF PACKAGE ITEMS After unpacking the packagi

Page 17

Handling Roll Media – User’s Guide 24 AP-75100, Rev.2.0, 26/11/04 3.1.2. Contents of itemnts

Page 18 - Heaters Cleaning

Handling Roll Media – User’s Guide 25 AP-75100, Rev.2.0, 26/11/04 3.2. ASSEMBLING THE WINDER 30 The assembly of this product is described bel

Page 19

Handling Roll Media – User’s Guide 26 AP-75100, Rev.2.0, 26/11/04 B ) : Tighten the two wing bolts (M3x8) to install the media sensor. 1.

Page 20

Handling Roll Media – User’s Guide 27 AP-75100, Rev.2.0, 26/11/04 B ) : Using the attached hexagon wrench (diagonal diameter 3 mm), tighten

Page 21

Handling Roll Media – User’s Guide 28 AP-75100, Rev.2.0, 26/11/04 3.2.2. Assembling the winder 30 (for 87”) Assemble the product according to

Page 22

Handling Roll Media – User’s Guide 29 AP-75100, Rev.2.0, 26/11/04 Step 2 : Install the media sensor to the stand. A ) : Attach the media s

Page 23 - 3. WINDER 30

Handling Roll Media – User’s Guide 3 AP-75100, Rev.2.0, 26/11/04 COPYRIGHT NOTICE COPYRIGHT © 2004 Mutoh Europe N.V. All rights reserved.

Page 24 - 3.1.2. Contents of

Handling Roll Media – User’s Guide 30 AP-75100, Rev.2.0, 26/11/04 Step 3 : Attach the scroller receiver to the stand according to the follow

Page 25

Handling Roll Media – User’s Guide 31 AP-75100, Rev.2.0, 26/11/04 E ) : Adjust the position of the scroller receiver as such that the scrol

Page 26

Handling Roll Media – User’s Guide 32 AP-75100, Rev.2.0, 26/11/04 3.2.3. Connecting the cables The connection procedure for the power cable i

Page 27

Handling Roll Media – User’s Guide 33 AP-75100, Rev.2.0, 26/11/04 3.3. WASTE BOTTLE Caution : • Before powering ON the unit, install the

Page 28

Handling Roll Media – User’s Guide 34 AP-75100, Rev.2.0, 26/11/04 Notes : • Make sure to firmly connect the waste fluid tube to the waste

Page 29

Handling Roll Media – User’s Guide 35 AP-75100, Rev.2.0, 26/11/04 Step 4 : Mount a cable clamp and two tube clamps on the stand to fix the

Page 30

Handling Roll Media – User’s Guide 36 AP-75100, Rev.2.0, 26/11/04 3.4. HANDLING ROLL MEDIA ON A WINDER 30 This chapter explains how to handl

Page 31

Handling Roll Media – User’s Guide 37 AP-75100, Rev.2.0, 26/11/04 3.4.1.2. Operation Panel The operation panel is used to set operational co

Page 32 - 3.2.3. Connecting the cables

Handling Roll Media – User’s Guide 38 AP-75100, Rev.2.0, 26/11/04 3.4.2. Turning the power ON / OFF The methods to turn the power ON or OFF a

Page 33 - 3.3. WASTE BOTTLE

Handling Roll Media – User’s Guide 39 AP-75100, Rev.2.0, 26/11/04 3.5. LOADING ROLL MEDIA 3.5.1. Installation of roll media onto the scrolle

Page 34

Handling Roll Media – User’s Guide 4 AP-75100, Rev.2.0, 26/11/04

Page 35

Handling Roll Media – User’s Guide 40 AP-75100, Rev.2.0, 26/11/04 Step 3 : Rotate the scroller to forward direction by hand, and wind the r

Page 36 - 3.4.1.1. Winder 30

Handling Roll Media – User’s Guide 41 AP-75100, Rev.2.0, 26/11/04 Step 3 : Rotate the scroller to forward direction by hand, and wind the r

Page 37 - 3.4.1.2. Operation Panel

Handling Roll Media – User’s Guide 42 AP-75100, Rev.2.0, 26/11/04

Page 38

Handling Roll Media – User’s Guide 43 AP-75100, Rev.2.0, 26/11/04 4. UNWINDER / WINDER 100 This chapter is divided in two. This because there

Page 39 - 3.5. LOADING ROLL MEDIA

Handling Roll Media – User’s Guide 44 AP-75100, Rev.2.0, 26/11/04 Roll unit handle label Paper guide label Front tensioning label R

Page 40 - Step 1 : Turn the power ON

Handling Roll Media – User’s Guide 45 AP-75100, Rev.2.0, 26/11/04 4.2. VERIFICATION OF PACKAGE ITEMS 4.2.1. As from Manufacturing Year 2005

Page 41

Handling Roll Media – User’s Guide 46 AP-75100, Rev.2.0, 26/11/04 Nr. Part Description RHII 50” RHII 64” RHII 87” DT-series 65” DT-seri

Page 42

Handling Roll Media – User’s Guide 47 AP-75100, Rev.2.0, 26/11/04 Nr. Part Description RHII 50” RHII 64” RHII 87” DT-series 65” DT-seri

Page 43 - 4. UNWINDER / WINDER 100

Handling Roll Media – User’s Guide 48 AP-75100, Rev.2.0, 26/11/04 4.2.2. Before Manufacturing Year 2005 After unpacking the packaging box, i

Page 44

Handling Roll Media – User’s Guide 49 AP-75100, Rev.2.0, 26/11/04 Nr. Part Description RHII 50” RHII 64” RHII 87” DT-series 65” DT-seri

Page 45

Handling Roll Media – User’s Guide 5 AP-75100, Rev.2.0, 26/11/04 Dear Customer, As standard, the Rockhopper II series printers come with

Page 46

Handling Roll Media – User’s Guide 50 AP-75100, Rev.2.0, 26/11/04 Nr. Part Description RHII 50” RHII 64” RHII 87” 1 Sensor Lip Assy Roll

Page 47

Handling Roll Media – User’s Guide 51 AP-75100, Rev.2.0, 26/11/04 4.3. HANDLING THE UNWINDER / WINDER 100 This chapter explains how to handle

Page 48

Handling Roll Media – User’s Guide 52 AP-75100, Rev.2.0, 26/11/04 4.3.1.2. Operation Panel The operation panel is used to set operational co

Page 49

Handling Roll Media – User’s Guide 53 AP-75100, Rev.2.0, 26/11/04 4.3.2. Turning the power ON / OFF The methods to turn the power ON or OFF a

Page 50

Handling Roll Media – User’s Guide 54 AP-75100, Rev.2.0, 26/11/04 4.4. ASSEMBLY The assembly of the unwinder / winder 100 is divided into two

Page 51

Handling Roll Media – User’s Guide 55 AP-75100, Rev. 2.0, 26/11/04 4.4.1.2 Assembling unwinder/winder 100 4.4.1.2.1 As from manufacturing y

Page 52 - 4.3.1.2. Operation Panel

Handling Roll Media – User’s Guide 56 AP-75100, Rev. 2.0, 26/11/04 Step 1 : Assemble the Foot Mounting Brackets with 8 bolts M6x12. Make

Page 53

Handling Roll Media – User’s Guide 57 AP-75100, Rev. 2.0, 26/11/04 Step 2 : Assemble the PCB-box, using 4 bolts M6x55 and 4 teeth washers

Page 54 - 4.4. ASSEMBLY

Handling Roll Media – User’s Guide 58 AP-75100, Rev. 2.0, 26/11/04 Step 3 : On the 87” printer, assemble the support brackets and adjusti

Page 55

Handling Roll Media – User’s Guide 59 AP-75100, Rev. 2.0, 26/11/04 Step 4 : Assemble the Roll support Assemblies. Make sure to driven rol

Page 56 - Step 1 :

Handling Roll Media – User’s Guide 6 AP-75100, Rev.2.0, 26/11/04

Page 57 - Step 2 :

Handling Roll Media – User’s Guide 60 AP-75100, Rev. 2.0, 26/11/04 Step 5 : Assemble the left and right mounting brackets. Use 4 bolts M6

Page 58 - Step 3 :

Handling Roll Media – User’s Guide 61 AP-75100, Rev. 2.0, 26/11/04 Step 6 : Assemble the 2 shafts in the left Mounting bracket assembly.

Page 59 - Step 4 :

Handling Roll Media – User’s Guide 62 AP-75100, Rev. 2.0, 26/11/04 Step 7 : After alignment (and putting the spacer in place – if necessa

Page 60 - Step 5 :

Handling Roll Media – User’s Guide 63 AP-75100, Rev. 2.0, 26/11/04 4.4.1.2.2 Before manufacturing year 2005 If necessary, remove all par

Page 61 - Step 6 :

Handling Roll Media – User’s Guide 64 AP-75100, Rev. 2.0, 26/11/04 Step 1 : Assemble the Foot Mounting Brackets with 8 bolts M6x12. Make

Page 62 - Step 7 :

Handling Roll Media – User’s Guide 65 AP-75100, Rev. 2.0, 26/11/04 Step 2 : Assemble the PCB-box, using 4 bolts M6x55 and 4 teeth washers

Page 63

Handling Roll Media – User’s Guide 66 AP-75100, Rev. 2.0, 26/11/04 Step 3 : On the 87” printer, assemble the support brackets and adjusti

Page 64

Handling Roll Media – User’s Guide 67 AP-75100, Rev. 2.0, 26/11/04 Step 4 : Assemble the Roll support Assemblies. Make sure to driven rol

Page 65

Handling Roll Media – User’s Guide 68 AP-75100, Rev. 2.0, 26/11/04 Step 5 : Assemble the left and right mounting brackets.ET57Dolts

Page 66

Handling Roll Media – User’s Guide 69 AP-75100, Rev. 2.0, 26/11/04 Step 6 : Remove the rear cover on the right mounting bracket. Remove t

Page 67

Handling Roll Media – User’s Guide 7 AP-75100, Rev.2.0, 26/11/04 TABLE OF CONTENTS 1. Safety Instructions...

Page 68

Handling Roll Media – User’s Guide 70 AP-75100, Rev. 2.0, 26/11/04 Step 7 : Assemble the rear tensioning system, using 2 screws M4x10. Pu

Page 69

Handling Roll Media – User’s Guide 71 AP-75100, Rev. 2.0, 26/11/04 Step 8 : Perform the alignment procedure. After inserting the adjustin

Page 70

Handling Roll Media – User’s Guide 72 AP-75100, Rev. 2.0, 26/11/04 4.4.2 Connection of the cables. Notes : • Refer to the following for i

Page 71 - Step 8 :

Handling Roll Media – User’s Guide 73 AP-75100, Rev. 2.0, 26/11/04 4.4.3. Positioning of the unit After installation of the unwinder / winde

Page 72 - AP-75100, Rev. 2.0, 26/11/04

Handling Roll Media – User’s Guide 74 AP-75100, Rev. 2.0, 26/11/04 4.5. SENSOR (TENSION BAR) ADJUSTMENT (ONLY APPLICALBE FOR SYSTEMS MANUFAC

Page 73 - Step 2 : Lock the casters

Handling Roll Media – User’s Guide 75 AP-75100, Rev. 2.0, 26/11/04 4.5.2. Adjust the sensors of the front tensioning bar To adjust the senso

Page 74

Handling Roll Media – User’s Guide 76 AP-75100, Rev. 2.0, 26/11/04 2. Adjust the start sensor Step 1 : Make sure that the start sensor is n

Page 75 - 1. Adjust the stop sensor

Handling Roll Media – User’s Guide 77 AP-75100, Rev. 2.0, 26/11/04 Notes : The stop sensor … ¾ … should be covered if the front tensionin

Page 76 - 2. Adjust the start sensor

Handling Roll Media – User’s Guide 78 AP-75100, Rev. 2.0, 26/11/04 Step 5 : Rotate (“downwards”) the adjustment lip carefully until the sto

Page 77

Handling Roll Media – User’s Guide 79 AP-75100, Rev. 2.0, 26/11/04 1 = Rear stop adjustment direction 2 = Rear start adjustment direction 3

Page 78

Handling Roll Media – User’s Guide 8 AP-75100, Rev.2.0, 26/11/04

Page 79

Handling Roll Media – User’s Guide 80 AP-75100, Rev. 2.0, 26/11/04 4.5.4. Sensor disc and adjustment direction 1 = Rear stop sensor 2 = Re

Page 80

Handling Roll Media – User’s Guide 81 AP-75100, Rev. 2.0, 26/11/04 4.5.5. Angle mark front tensioning system 4.5.6. Stop Sensor Position

Page 81 - 4.5.6. Stop Sensor Position

Handling Roll Media – User’s Guide 82 AP-75100, Rev. 2.0, 26/11/04 4.5.7. Start Sensor Position A = Front Start Sensor B = Rear Start Sens

Page 82 - 4.5.7. Start Sensor Position

Handling Roll Media – User’s Guide 83 AP-75100, Rev. 2.0, 26/11/04 4.6 CALIBRATION OF THE UNWINDER / WINDER 100 4.6.1 Calibration of the rear

Page 83

Handling Roll Media – User’s Guide 84 AP-75100, Rev. 2.0, 26/11/04 Step 5 : Standing at the front side of the unit, place the adjustment pla

Page 84

Handling Roll Media – User’s Guide 85 AP-75100, Rev. 2.0, 26/11/04 Step 11 : Use the 2 screws (1) in the tension bar bracket to adjust the

Page 85

Handling Roll Media – User’s Guide 86 AP-75100, Rev. 2.0, 26/11/04 4.6.2 Calibration of the front and rear roll unit. Step 1 : Install a co

Page 86

Handling Roll Media – User’s Guide 87 AP-75100, Rev. 2.0, 26/11/04 Step 7 : Manually draw a line. Step 8 : Slide the strip to the left s

Page 87

Handling Roll Media – User’s Guide 88 AP-75100, Rev. 2.0, 26/11/04 Step 12 : Insert the adjustment brackets at the left or right side (depen

Page 88

Handling Roll Media – User’s Guide 89 AP-75100, Rev. 2.0, 26/11/04 4.7. LOADING ROLL MEDIA Notes : We recommend you to wear cotton gloves to

Page 89 - 4.7. LOADING ROLL MEDIA

Handling Roll Media – User’s Guide 9 AP-75100, Rev.2.0, 26/11/04 1. SAFETY INSTRUCTIONS 1.1. INTRODUCTION This chapter explains the meaning o

Page 90

Handling Roll Media – User’s Guide 90 AP-75100, Rev. 2.0, 26/11/04 Step 3 : Open the front cover. Step 4 : Put the media roll between the

Page 91

Handling Roll Media – User’s Guide 91 AP-75100, Rev. 2.0, 26/11/04 Step 11 : Lower the pressure rollers of the printer. Step 12 : Set the

Page 92

Handling Roll Media – User’s Guide 92 AP-75100, Rev. 2.0, 26/11/04 4.7.2.2. When unwinding the media with the printable side on the inside.

Page 93

Handling Roll Media – User’s Guide 93 AP-75100, Rev. 2.0, 26/11/04 Step 10 : On front of the printer, take the media and pull straight (unti

Page 94 - UNWINDER/WINDER 100

Handling Roll Media – User’s Guide 94 AP-75100, Rev. 2.0, 26/11/04 4.8 INFRARED DRYER IN COMBINATION WITH MUTOH’S UNWINDER/WINDER 100 Standa

Page 95

Handling Roll Media – User’s Guide 95 AP-75100, Rev. 2.0, 26/11/04

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