MUTOH Rockhopper II Series Spécifications

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Page 1 - Maintenance Manual

Maintenance Manual MUTOH EUROPE N.V. AP-74065, Rev 1.2: , 27/09/2004

Page 2

Rockhopper II series printers – Maintenance Manual 11 AP-74065, Rev. 1.2, 27/09/04 5. Self-Diagnosis Function...

Page 3

Rockhopper II series printers – Maintenance Manual 101 AP-74065, Rev. 1.2, 27/09/04 Step 7 : Remove the H ink tube, coupling screw and O-rin

Page 4 - COPYRIGHT NOTICE

Rockhopper II series printers – Maintenance Manual 102 AP-74065, Rev. 1.2, 27/09/04 Step 2 : Remove following connectors from the CR board.

Page 5

Rockhopper II series printers – Maintenance Manual 103 AP-74065, Rev. 1.2, 27/09/04 4.7.5. Replacing the CR_ENC assembly Notes : ¾ Remove

Page 6 - Important Notice

Rockhopper II series printers – Maintenance Manual 104 AP-74065, Rev. 1.2, 27/09/04 4.7.6. Replacing the P_EDGE sensor assembly Notes : ¾

Page 7

Rockhopper II series printers – Maintenance Manual 105 AP-74065, Rev. 1.2, 27/09/04 4.7.7 Replacing black tape on platform This black tape

Page 8 - TABLE OF CONTENTS

Rockhopper II series printers – Maintenance Manual 106 AP-74065, Rev. 1.2, 27/09/04 Notes : ¾ Make sure that the black tape connects prope

Page 9

Rockhopper II series printers – Maintenance Manual 107 AP-74065, Rev. 1.2, 27/09/04 4.7.8. Replacing the CR cursor assembly Notes : ¾ Rem

Page 10 - AP-74065, Rev. 1.2, 27/09/04

Rockhopper II series printers – Maintenance Manual 108 AP-74065, Rev. 1.2, 27/09/04 4.7.9. Replacing the cursor roller assembly Notes : ¾

Page 11

Rockhopper II series printers – Maintenance Manual 109 AP-74065, Rev. 1.2, 27/09/04 1 = CR cursor assembly 2 = E ring fixing the cursor

Page 12

Rockhopper II series printers – Maintenance Manual 110 AP-74065, Rev. 1.2, 27/09/04 4.7.9.3. B. Replacing the cursor roller assembly (6 high-

Page 13

Rockhopper II series printers – Maintenance Manual 12 AP-74065, Rev. 1.2, 27/09/04 6. Maintenance Mode...

Page 14 - 1. SAFETY INSTRUCTIONS

Rockhopper II series printers – Maintenance Manual 111 AP-74065, Rev. 1.2, 27/09/04 Step 6 : Apply the screw lock to the cursor axis, and i

Page 15 - 1.3.2. Caution

Rockhopper II series printers – Maintenance Manual 112 AP-74065, Rev. 1.2, 27/09/04 4.8. REPLACING THE MAINTENANCE AREA 4.8.1. Replacing the

Page 16 - 1.4. WARNING LABELS

Rockhopper II series printers – Maintenance Manual 113 AP-74065, Rev. 1.2, 27/09/04 Step 8 : Remove the connector and tube from the mainten

Page 17

Rockhopper II series printers – Maintenance Manual 114 AP-74065, Rev. 1.2, 27/09/04 o 50 or 64 inch model: Cap (a) and Pump (1), Cap (b) and

Page 18 - (2) Back Part

Rockhopper II series printers – Maintenance Manual 115 AP-74065, Rev. 1.2, 27/09/04 4.8.2. Replacing the wiper and wiperarm 4.8.2.1 Install

Page 19 - Ink Type

Rockhopper II series printers – Maintenance Manual 116 AP-74065, Rev. 1.2, 27/09/04 Step 2 : Push the carriage to the left side of the machi

Page 20 - 2. PRODUCT OVERVIEW

Rockhopper II series printers – Maintenance Manual 117 AP-74065, Rev. 1.2, 27/09/04 Step 4 : Remove the wiperarm and reinstall the new one.

Page 21 - 2.3.1. Front

Rockhopper II series printers – Maintenance Manual 118 AP-74065, Rev. 1.2, 27/09/04 4.8.3. Replacing the SLIDE motor assembly (wiper arm) C

Page 22 - 2.3.2. Back

Rockhopper II series printers – Maintenance Manual 119 AP-74065, Rev. 1.2, 27/09/04 4.8.4. Replacing the transmission photosensor (wiper home

Page 23 - 2.3.3. Operation panel

Rockhopper II series printers – Maintenance Manual 120 AP-74065, Rev. 1.2, 27/09/04 4.9. REPLACING THE PUMP AREA 4.9.1. Replacing the pump a

Page 24

Rockhopper II series printers – Maintenance Manual 13 AP-74065, Rev. 1.2, 27/09/04 8. Maintenance ...

Page 25 - 2.4. PRINTER STATUS

Rockhopper II series printers – Maintenance Manual 121 AP-74065, Rev. 1.2, 27/09/04 Step 2 : Remove the 4 screws fixing the pump assembly.

Page 26 - 2.4.5. Selecting Language

Rockhopper II series printers – Maintenance Manual 122 AP-74065, Rev. 1.2, 27/09/04 4.9.3. Replacing the pump motor assembly Caution : The

Page 27

Rockhopper II series printers – Maintenance Manual 123 AP-74065, Rev. 1.2, 27/09/04 4.10. REPLACING THE CARTRIDGE AREA 4.10.1. Replacing the

Page 28 - 2.5.3. 2 or 4 heater

Rockhopper II series printers – Maintenance Manual 124 AP-74065, Rev. 1.2, 27/09/04 Step 6 : Remove the 3 screws fixing the P/S board instal

Page 29

Rockhopper II series printers – Maintenance Manual 125 AP-74065, Rev. 1.2, 27/09/04 (2) Replacing the ink ID board assembly and the holder pr

Page 30 - 3. SPECIFICATIONS

Rockhopper II series printers – Maintenance Manual 126 AP-74065, Rev. 1.2, 27/09/04 (4) Replacing the ink sensor assembly (ink NOT sensor, i

Page 31

Rockhopper II series printers – Maintenance Manual 127 AP-74065, Rev. 1.2, 27/09/04 4.11. REPLACING SUPPORTS AND SCROLLER 4.11.1. Replacing t

Page 32

Rockhopper II series printers – Maintenance Manual 128 AP-74065, Rev. 1.2, 27/09/04 4.11.2. Replacing the waste fluid bottle assembly (Rockho

Page 33

Rockhopper II series printers – Maintenance Manual 129 AP-74065, Rev. 1.2, 27/09/04 4.11.3. Replacing the waste bottle box sensor assembly (R

Page 34 - 3.4. INSTALLATION

Rockhopper II series printers – Maintenance Manual 130 AP-74065, Rev. 1.2, 27/09/04 Step 6 : Remove the waste liquid sensor installation boa

Page 35

Rockhopper II series printers – Maintenance Manual 14 AP-74065, Rev. 1.2, 27/09/04

Page 36 - 4. PARTS REPLACEMENT

Rockhopper II series printers – Maintenance Manual 131 AP-74065, Rev. 1.2, 27/09/04 4.11.4. Replacing the waste bottle box sensor assembly (R

Page 37 - 4.2. REMOVING THE COVER

Rockhopper II series printers – Maintenance Manual 132 AP-74065, Rev. 1.2, 27/09/04 Step 4 : Remove the screws fixing the waste liquid sens

Page 38

Rockhopper II series printers – Maintenance Manual 133 AP-74065, Rev. 1.2, 27/09/04 4.11.5. Replacing the scroller R assembly (1) Replacing t

Page 39 - 4.2.2. Removing side cover R

Rockhopper II series printers – Maintenance Manual 134 AP-74065, Rev. 1.2, 27/09/04 Step 3 : Remove the E ring fixing the axes of the roller

Page 40

Rockhopper II series printers – Maintenance Manual 135 AP-74065, Rev. 1.2, 27/09/04 4.10.6. Replacing the scroller L assembly (1) Replacing

Page 41 - 4.2.3. Removing side cover L

Rockhopper II series printers – Maintenance Manual 136 AP-74065, Rev. 1.2, 27/09/04 Step 3 : Remove the E ring fixing the axes of the roller

Page 42

Rockhopper II series printers – Maintenance Manual 137 AP-74065, Rev. 1.2, 27/09/04 5. SELF-DIAGNOSIS FUNCTION 5.1. INTRODUCTION This chapter

Page 43

Rockhopper II series printers – Maintenance Manual 138 AP-74065, Rev. 1.2, 27/09/04 5.2.2. Starting Up To use the self-diagnosis function, yo

Page 44

Rockhopper II series printers – Maintenance Manual 139 AP-74065, Rev. 1.2, 27/09/04 5.3. OPERATIONS IN SELF-DIAGNOSIS MODE This section expla

Page 45

Rockhopper II series printers – Maintenance Manual 140 AP-74065, Rev. 1.2, 27/09/04 Step 3 : Press the [F2] key or the [F4] key on the opera

Page 46

Rockhopper II series printers – Maintenance Manual 15 AP-74065, Rev. 1.2, 27/09/04 1. SAFETY INSTRUCTIONS 1.1. INTRODUCTION This chapter expl

Page 47

Rockhopper II series printers – Maintenance Manual 141 AP-74065, Rev. 1.2, 27/09/04 Step 5 : To quit the diagnosis menu, press the [CANCEL]

Page 48

Rockhopper II series printers – Maintenance Manual 142 AP-74065, Rev. 1.2, 27/09/04 5.4. TEST / INSPECTION MENU In the Inspection menu, you c

Page 49

Rockhopper II series printers – Maintenance Manual 143 AP-74065, Rev. 1.2, 27/09/04 5.4.1. RAM Capacity Menu This menu displays the memory si

Page 50

Rockhopper II series printers – Maintenance Manual 144 AP-74065, Rev. 1.2, 27/09/04 5.4.3. Operation Panel Menu This menu is used to check th

Page 51

Rockhopper II series printers – Maintenance Manual 145 AP-74065, Rev. 1.2, 27/09/04 5.4.4. Sensor Menu This menu displays the sensor status i

Page 52

Rockhopper II series printers – Maintenance Manual 146 AP-74065, Rev. 1.2, 27/09/04 * Sensor * FootLever On Foot lever SW sensor Pap

Page 53

Rockhopper II series printers – Maintenance Manual 147 AP-74065, Rev. 1.2, 27/09/04 5.4.6. Fan Menu This menu is used to check if the fan op

Page 54

Rockhopper II series printers – Maintenance Manual 148 AP-74065, Rev. 1.2, 27/09/04 * Maintenance * PrintingNumber 00000000 Number of

Page 55

Rockhopper II series printers – Maintenance Manual 149 AP-74065, Rev. 1.2, 27/09/04 5.4.8. Head Signal Menu This menu is used to check the h

Page 56

Rockhopper II series printers – Maintenance Manual 150 AP-74065, Rev. 1.2, 27/09/04 5.5. ADJUSTMENT MENU In this menu, you can align the prin

Page 57

Rockhopper II series printers – Maintenance Manual 16 AP-74065, Rev. 1.2, 27/09/04 1.3.2. Caution ¾ Assembling and disassembling the printe

Page 58

Rockhopper II series printers – Maintenance Manual 151 AP-74065, Rev. 1.2, 27/09/04 5.5.1. Skew Check Menu In this menu, you can perform medi

Page 59

Rockhopper II series printers – Maintenance Manual 152 AP-74065, Rev. 1.2, 27/09/04 5.5.2. Head rank input menu Inputs the head rank. The hea

Page 60

Rockhopper II series printers – Maintenance Manual 153 AP-74065, Rev. 1.2, 27/09/04 5.5.3 Head Nozzle Check Menu In this menu, you can check

Page 61

Rockhopper II series printers – Maintenance Manual 154 AP-74065, Rev. 1.2, 27/09/04 Nozzle alignment in horizontal direction (CCW): Prints o

Page 62

Rockhopper II series printers – Maintenance Manual 155 AP-74065, Rev. 1.2, 27/09/04 5.5.4. Head Slant Check Menu This menu prints out a sampl

Page 63

Rockhopper II series printers – Maintenance Manual 156 AP-74065, Rev. 1.2, 27/09/04 Step 5 : Make adjustments until amount of CW and CCW off

Page 64 - 4.4. REPLACING BOARD BASES

Rockhopper II series printers – Maintenance Manual 157 AP-74065, Rev. 1.2, 27/09/04 For a 8 head machine Step 1 : Start the self-diagnostic

Page 65

Rockhopper II series printers – Maintenance Manual 158 AP-74065, Rev. 1.2, 27/09/04 Notes : ¾ When printing the pattern, the head identifi

Page 66

Rockhopper II series printers – Maintenance Manual 159 AP-74065, Rev. 1.2, 27/09/04 5.5.4.2. Front and back For a 4 head machine To perform

Page 67

Rockhopper II series printers – Maintenance Manual 160 AP-74065, Rev. 1.2, 27/09/04 Notes : To help you identify the print heads on the te

Page 68

Rockhopper II series printers – Maintenance Manual 17 AP-74065, Rev. 1.2, 27/09/04 1.4. WARNING LABELS The handling, attachment locations, an

Page 69

Rockhopper II series printers – Maintenance Manual 161 AP-74065, Rev. 1.2, 27/09/04 Step 6 : When the nozzles are not in one row, adjust the

Page 70

Rockhopper II series printers – Maintenance Manual 162 AP-74065, Rev. 1.2, 27/09/04 For a 8 head machine To perform a Head Front/Back Adjust

Page 71 - cable assembly

Rockhopper II series printers – Maintenance Manual 163 AP-74065, Rev. 1.2, 27/09/04 If not, please proceed to step 5. Step 5 : Loosen the s

Page 72

Rockhopper II series printers – Maintenance Manual 164 AP-74065, Rev. 1.2, 27/09/04 5.5.5. Repeatability Adjustment (Bi-Directional) To perf

Page 73

Rockhopper II series printers – Maintenance Manual 165 AP-74065, Rev. 1.2, 27/09/04 5.5.6. CW adjustments (Uni-Directional) To perform CW a

Page 74

Rockhopper II series printers – Maintenance Manual 166 AP-74065, Rev. 1.2, 27/09/04 5.5.7. Band Feed Correction Menu (X Length) In this menu

Page 75

Rockhopper II series printers – Maintenance Manual 167 AP-74065, Rev. 1.2, 27/09/04 * Feed Adj. * X Length 300 – 1000 +

Page 76

Rockhopper II series printers – Maintenance Manual 168 AP-74065, Rev. 1.2, 27/09/04 5.5.8. Top & bottom adjustment menu Sets printing mar

Page 77 - assembly

Rockhopper II series printers – Maintenance Manual 169 AP-74065, Rev. 1.2, 27/09/04 5.5.9. P_REAR sensor position adjustment menu Adjust the

Page 78

Rockhopper II series printers – Maintenance Manual 170 AP-74065, Rev. 1.2, 27/09/04 Step 4 : Input the measurement as the parameter of the

Page 79

Rockhopper II series printers – Maintenance Manual 18 AP-74065, Rev. 1.2, 27/09/04 No. Type 1 CAUTION VORSICHT

Page 80

Rockhopper II series printers – Maintenance Manual 171 AP-74065, Rev. 1.2, 27/09/04 5.5.11. Head wash menu In this menu, ink is drained and t

Page 81

Rockhopper II series printers – Maintenance Manual 172 AP-74065, Rev. 1.2, 27/09/04 * Clean Head * Remove cartridge ↓

Page 82

Rockhopper II series printers – Maintenance Manual 173 AP-74065, Rev. 1.2, 27/09/04 5.5.12. Software Counter Initialization Menu This menu in

Page 83

Rockhopper II series printers – Maintenance Manual 174 AP-74065, Rev. 1.2, 27/09/04 5.5.13. Feed Pitch Check Menu In this menu, you can check

Page 84

Rockhopper II series printers – Maintenance Manual 175 AP-74065, Rev. 1.2, 27/09/04 5.6. PURGE MENU In this menu, you can purge ink from the

Page 85 - Step 1 : Unlock the head

Rockhopper II series printers – Maintenance Manual 176 AP-74065, Rev. 1.2, 27/09/04 5.7. SAMPLE PRINTING MENU This menu prints out a sample p

Page 86

Rockhopper II series printers – Maintenance Manual 177 AP-74065, Rev. 1.2, 27/09/04 5.8. PARAMETER MENU In this menu, you can modify the set

Page 87

Rockhopper II series printers – Maintenance Manual 178 AP-74065, Rev. 1.2, 27/09/04 5.8.2. Parameter Update Menu This menu updates the adjust

Page 88 - 4.6.4. Replacing the T fence

Rockhopper II series printers – Maintenance Manual 179 AP-74065, Rev. 1.2, 27/09/04 (1) Head ID In this menu, you can enter a head ID. The

Page 89

Rockhopper II series printers – Maintenance Manual 180 AP-74065, Rev. 1.2, 27/09/04 (2) Printing position alignment This updates the printing

Page 90

Rockhopper II series printers – Maintenance Manual 19 AP-74065, Rev. 1.2, 27/09/04 (2) Back Part No. Type 3 CAUTION THIS UNIT HAS TWO

Page 91

Rockhopper II series printers – Maintenance Manual 181 AP-74065, Rev. 1.2, 27/09/04 (4) Media feed distance This updates the media feed dist

Page 92

Rockhopper II series printers – Maintenance Manual 182 AP-74065, Rev. 1.2, 27/09/04 (5) Mechanical parameter Update the mechanical position p

Page 93

Rockhopper II series printers – Maintenance Manual 183 AP-74065, Rev. 1.2, 27/09/04 (6) Ink parameter This updates the ink parameter. The se

Page 94

Rockhopper II series printers – Maintenance Manual 184 AP-74065, Rev. 1.2, 27/09/04 (8) Serial number entry This is for entering the serial

Page 95 - 4.7. REPLACING THE CURSOR

Rockhopper II series printers – Maintenance Manual 185 AP-74065, Rev. 1.2, 27/09/04 5.9. ENDURANCE RUNNING MENU In this menu, you can perform

Page 96

Rockhopper II series printers – Maintenance Manual 186 AP-74065, Rev. 1.2, 27/09/04 5.9.1. CR Motor Endurance Menu This menu performs enduran

Page 97

Rockhopper II series printers – Maintenance Manual 187 AP-74065, Rev. 1.2, 27/09/04 5.9.2. PF Motor Endurance Menu This menu performs enduran

Page 98

Rockhopper II series printers – Maintenance Manual 188 AP-74065, Rev. 1.2, 27/09/04 5.9.3. Cutter Endurance menu This menu performs endurance

Page 99

Rockhopper II series printers – Maintenance Manual 189 AP-74065, Rev. 1.2, 27/09/04 * Cutter * Count 5 Perform endurance

Page 100

Rockhopper II series printers – Maintenance Manual 190 AP-74065, Rev. 1.2, 27/09/04 5.9.5. Head Lock Endurance menu Test endurance of head lo

Page 101

Rockhopper II series printers – Maintenance Manual 20 AP-74065, Rev. 1.2, 27/09/04 1.5. OPERATION PROCEDURE LABELS The handling, attachment l

Page 102

Rockhopper II series printers – Maintenance Manual 191 AP-74065, Rev. 1.2, 27/09/04 5.9.6. Pump Endurance menu This menu performs endurance r

Page 103

Rockhopper II series printers – Maintenance Manual 192 AP-74065, Rev. 1.2, 27/09/04 5.9.7. Lever Motor Endurance Menu This menu performs endu

Page 104

Rockhopper II series printers – Maintenance Manual 193 AP-74065, Rev. 1.2, 27/09/04 5.9.8. Sequential Printing Endurance Menu This menu perfo

Page 105

Rockhopper II series printers – Maintenance Manual 194 AP-74065, Rev. 1.2, 27/09/04 5.9.9. General Endurance Menu This menu performs the gene

Page 106

Rockhopper II series printers – Maintenance Manual 195 AP-74065, Rev. 1.2, 27/09/04 5.9.10. Endurance Running Check Menu In this menu, you ca

Page 107

Rockhopper II series printers – Maintenance Manual 196 AP-74065, Rev. 1.2, 27/09/04 5.10. HEAD LOCK MENU Lock and unlock the head lock. The f

Page 108

Rockhopper II series printers – Maintenance Manual 197 AP-74065, Rev. 1.2, 27/09/04 5.11. HEATER SYSTEM MENU This section describes the heate

Page 109

Rockhopper II series printers – Maintenance Manual 198 AP-74065, Rev. 1.2, 27/09/04 5.11.3. Heater Test 30 Menu This menu heats the temperat

Page 110

Rockhopper II series printers – Maintenance Manual 199 AP-74065, Rev. 1.2, 27/09/04 5.11.6. Heater Version Menu This menu displays the versi

Page 111

Rockhopper II series printers – Maintenance Manual 200 AP-74065, Rev. 1.2, 27/09/04 5.12. ECO PREPARE MENU Loading ink for the first time.

Page 112

Rockhopper II series printers – Maintenance Manual 3 AP-74065, Rev. 1.2, 27/09/04 MUTOH INDUSTRIES LTD. Tel.:81-(0)3-54867145 Fax.:81-(0)3

Page 113 - Step 12 : Cap once

Rockhopper II series printers – Maintenance Manual 21 AP-74065, Rev. 1.2, 27/09/04 2. PRODUCT OVERVIEW 2.1. INTRODUCTION This chapter explain

Page 114

Rockhopper II series printers – Maintenance Manual 201 AP-74065, Rev. 1.2, 27/09/04 5.13. MACHINE SIZE SELECT MENU This section describes the

Page 115

Rockhopper II series printers – Maintenance Manual 202 AP-74065, Rev. 1.2, 27/09/04

Page 116

Rockhopper II series printers – Maintenance Manual 203 AP-74065, Rev. 1.2, 27/09/04 6. MAINTENANCE MODE 6.1. INTRODUCTION This chapter provid

Page 117

Rockhopper II series printers – Maintenance Manual 204 AP-74065, Rev. 1.2, 27/09/04 6.3. MAINTENANCE MENU The maintenance menu includes the f

Page 118 - maintenance home position)

Rockhopper II series printers – Maintenance Manual 205 AP-74065, Rev. 1.2, 27/09/04 Notes : ¾ All life counters are displayed in decimal

Page 119 - 4.9. REPLACING THE PUMP AREA

Rockhopper II series printers – Maintenance Manual 206 AP-74065, Rev. 1.2, 27/09/04 6.3.2. Counter Initialization Menu This menu initializes

Page 120

Rockhopper II series printers – Maintenance Manual 207 AP-74065, Rev. 1.2, 27/09/04 6.3.3. MAC address write enable menu It could happen that

Page 121

Rockhopper II series printers – Maintenance Manual 208 AP-74065, Rev. 1.2, 27/09/04 Step 5 : Press the [F3] key. Step 6 : Press the [F1] k

Page 122

Rockhopper II series printers – Maintenance Manual 209 AP-74065, Rev. 1.2, 27/09/04 7. ADJUSTMENTS 7.1. INTRODUCTION Adjustments and adjustme

Page 123

Rockhopper II series printers – Maintenance Manual 210 AP-74065, Rev. 1.2, 27/09/04 11 Band feed correction → Band Feed Correction Menu (X L

Page 124

Rockhopper II series printers – Maintenance Manual 22 AP-74065, Rev. 1.2, 27/09/04 2.3. PART NAMES AND FUNCTIONS Part names and functions are

Page 125

Rockhopper II series printers – Maintenance Manual 211 AP-74065, Rev. 1.2, 27/09/04 1 Head height adjustment → Head height adjustment 2 Medi

Page 126

Rockhopper II series printers – Maintenance Manual 212 AP-74065, Rev. 1.2, 27/09/04 7.3. PARAMETER BACKUP This chapter explains the different

Page 127

Rockhopper II series printers – Maintenance Manual 213 AP-74065, Rev. 1.2, 27/09/04 7.3.2. Procedure for creating backup parameters This sect

Page 128

Rockhopper II series printers – Maintenance Manual 214 AP-74065, Rev. 1.2, 27/09/04 7.3.3. Backup parameter installation procedure The follow

Page 129

Rockhopper II series printers – Maintenance Manual 215 AP-74065, Rev. 1.2, 27/09/04 7.4. FIRMWARE INSTALLATION The procedure for installing f

Page 130

Rockhopper II series printers – Maintenance Manual 216 AP-74065, Rev. 1.2, 27/09/04 (1) When using a flash memory card Step 1 : Remove the m

Page 131

Rockhopper II series printers – Maintenance Manual 217 AP-74065, Rev. 1.2, 27/09/04 Step 5 : Check if the buzzer sounded and whether the fir

Page 132

Rockhopper II series printers – Maintenance Manual 218 AP-74065, Rev. 1.2, 27/09/04 7.5. STEEL BELT TENSION ADJUSTMENT The procedure for adju

Page 133

Rockhopper II series printers – Maintenance Manual 219 AP-74065, Rev. 1.2, 27/09/04 Step 2 : If the tension of the steel belt is not within

Page 134

Rockhopper II series printers – Maintenance Manual 220 AP-74065, Rev. 1.2, 27/09/04 7.6. PF DECELERATION BELT TENSION ADJUSTMENT The procedur

Page 135

Rockhopper II series printers – Maintenance Manual 23 AP-74065, Rev. 1.2, 27/09/04 2.3.2. Back No. Name Function 1 AC inlet This is t

Page 136 - 5. SELF-DIAGNOSIS FUNCTION

Rockhopper II series printers – Maintenance Manual 221 AP-74065, Rev. 1.2, 27/09/04 7.7. HEAD PRECISION ADJUSTMENT (SLANT) This section expla

Page 137 - 5.2.2. Starting Up

Rockhopper II series printers – Maintenance Manual 222 AP-74065, Rev. 1.2, 27/09/04 Notes : ¾ In theory, the alignment of CW and CCW shoul

Page 138

Rockhopper II series printers – Maintenance Manual 223 AP-74065, Rev. 1.2, 27/09/04 7.7.1.2 For a 8 head machine Step 1 : Start the self-di

Page 139

Rockhopper II series printers – Maintenance Manual 224 AP-74065, Rev. 1.2, 27/09/04 Notes : ¾ When printing the pattern, the head identifi

Page 140

Rockhopper II series printers – Maintenance Manual 225 AP-74065, Rev. 1.2, 27/09/04 7.7.2. Front and back of head adjustment 7.7.2.1 For a 4

Page 141 - 5.4. TEST / INSPECTION MENU

Rockhopper II series printers – Maintenance Manual 226 AP-74065, Rev. 1.2, 27/09/04 Notes : To help you identify the print heads on the te

Page 142 - 5.4.2. Version Menu

Rockhopper II series printers – Maintenance Manual 227 AP-74065, Rev. 1.2, 27/09/04 Step 6 : When the nozzles are not in one row, adjust the

Page 143 - 5.4.3. Operation Panel Menu

Rockhopper II series printers – Maintenance Manual 228 AP-74065, Rev. 1.2, 27/09/04 7.7.2.2. For a 8 head machine To perform a Head Front/B

Page 144 - 5.4.4. Sensor Menu

Rockhopper II series printers – Maintenance Manual 229 AP-74065, Rev. 1.2, 27/09/04 Step 5 : Loosen the screw with 1 turn, which secures th

Page 145 - 5.4.5. Encoder Menu

Rockhopper II series printers – Maintenance Manual 230 AP-74065, Rev. 1.2, 27/09/04 7.8. REPEATABILITY ADJUSTMENT (BI-DIRECTIONAL) To perfor

Page 146 - 5.4.7. History Menu

Rockhopper II series printers – Maintenance Manual 24 AP-74065, Rev. 1.2, 27/09/04 2.3.3. Operation panel The operation panel is used to set

Page 147 - (2) Serious error history

Rockhopper II series printers – Maintenance Manual 231 AP-74065, Rev. 1.2, 27/09/04 7.9. CW ADJUSTMENTS (UNI-DIRECTIONAL) To perform CW adju

Page 148 - 5.4.8. Head Signal Menu

Rockhopper II series printers – Maintenance Manual 232 AP-74065, Rev. 1.2, 27/09/04 7.10. CR DECELERATION BELT TENSION ADJUSTMENT This sectio

Page 149 - 5.5. ADJUSTMENT MENU

Rockhopper II series printers – Maintenance Manual 233 AP-74065, Rev. 1.2, 27/09/04 7.11. COVER SENSOR ADJUSTMENT This section explains the p

Page 150 - 5.5.1. Skew Check Menu

Rockhopper II series printers – Maintenance Manual 234 AP-74065, Rev. 1.2, 27/09/04 7.12. HEAD HEIGHT ADJUSTMENT This section explains the pr

Page 151 - 5.5.2. Head rank input menu

Rockhopper II series printers – Maintenance Manual 235 AP-74065, Rev. 1.2, 27/09/04 Step 8 : Adjust head U/D eccentric shaft lever so that C

Page 152

Rockhopper II series printers – Maintenance Manual 236 AP-74065, Rev. 1.2, 27/09/04 7.13. MEDIA SENSOR SENSITIVITY ADJUSTMENT This section ex

Page 153

Rockhopper II series printers – Maintenance Manual 237 AP-74065, Rev. 1.2, 27/09/04 (1) HIGH level (with media) adjustment of the A/D value

Page 154 - 5.5.4. Head Slant Check Menu

Rockhopper II series printers – Maintenance Manual 238 AP-74065, Rev. 1.2, 27/09/04 (2) LOW level (without media) A/D value check Step 1 :

Page 155

Rockhopper II series printers – Maintenance Manual 239 AP-74065, Rev. 1.2, 27/09/04 7.14. CUTTER ADJUSTMENT This section explains the procedu

Page 156

Rockhopper II series printers – Maintenance Manual 240 AP-74065, Rev. 1.2, 27/09/04 7.15. PUMP TUBING LAYOUT FOR PUMP ASSEMBLY 7.15.1 Pump tu

Page 157

Rockhopper II series printers – Maintenance Manual 25 AP-74065, Rev. 1.2, 27/09/04 (2) LCD monitor and status lamps. No. Name Colour Stat

Page 158 - 5.5.4.2. Front and back

Rockhopper II series printers – Maintenance Manual 241 AP-74065, Rev. 1.2, 27/09/04 Notes : 1. Please be careful, when replacing the tubin

Page 159

Rockhopper II series printers – Maintenance Manual 242 AP-74065, Rev. 1.2, 27/09/04 87” Rockhopper II 4 heater Notes : 1. Please be ca

Page 160

Rockhopper II series printers – Maintenance Manual 243 AP-74065, Rev. 1.2, 27/09/04 7.15.2. Pump tubing layout - Rockhopper 2 heater (1) For

Page 161 - For a 8 head machine

Rockhopper II series printers – Maintenance Manual 244 AP-74065, Rev. 1.2, 27/09/04 Step 3 : Insert into the waste fluid tubes from the pump

Page 162

Rockhopper II series printers – Maintenance Manual 245 AP-74065, Rev. 1.2, 27/09/04 (2) For 87 inch spec 87” Rockhopper II 2 heater Step 1

Page 163

Rockhopper II series printers – Maintenance Manual 246 AP-74065, Rev. 1.2, 27/09/04 Step 3 : Connect up the tubing for pump 2 in the manner

Page 164

Rockhopper II series printers – Maintenance Manual 247 AP-74065, Rev. 1.2, 27/09/04 Step 6 : Insert in the waste fluid tubes from the pumps

Page 165

Rockhopper II series printers – Maintenance Manual 248 AP-74065, Rev. 1.2, 27/09/04 7.16. BOARD CHECKLIST 7.16.1. Power supply board. ON O

Page 166

Rockhopper II series printers – Maintenance Manual 249 AP-74065, Rev. 1.2, 27/09/04 7.16.2. Control board. POWER ON OFF LED D8 GREEN Bo

Page 167

Rockhopper II series printers – Maintenance Manual 250 AP-74065, Rev. 1.2, 27/09/04 7.16.3. Power board. RED/GREEN(revC) ON OFF D2 From r

Page 168

Rockhopper II series printers – Maintenance Manual 26 AP-74065, Rev. 1.2, 27/09/04 2.4. PRINTER STATUS The status of the printer is explained

Page 169 - 5.5.10. Test print menu

Rockhopper II series printers – Maintenance Manual 251 AP-74065, Rev. 1.2, 27/09/04 Connector: Tips Safety relay On the powerboard is a

Page 170 - 5.5.11. Head wash menu

Rockhopper II series printers – Maintenance Manual 252 AP-74065, Rev. 1.2, 27/09/04 7.16.5. Checklist Product information : Serial Numbe

Page 171

Rockhopper II series printers – Maintenance Manual 253 AP-74065, Rev. 1.2, 27/09/04 7.17 FLUSHING BOX HEIGHT POSITION ADJUSTMENT Incorrect po

Page 172

Rockhopper II series printers – Maintenance Manual 254 AP-74065, Rev. 1.2, 27/09/04 Step 11 : Turn the wheel of the carriage till the arrow

Page 173 - 5.5.14. Fill printing menu

Rockhopper II series printers – Maintenance Manual 255 AP-74065, Rev. 1.2, 27/09/04 Note: The “Spacer kit flush box” (KY-80002) consists ou

Page 174 - 5.6. PURGE MENU

Rockhopper II series printers – Maintenance Manual 256 AP-74065, Rev. 1.2, 27/09/04

Page 175 - 5.7. SAMPLE PRINTING MENU

Rockhopper II series printers – Maintenance Manual 257 AP-74065, Rev. 1.2, 27/09/04 8. MAINTENANCE 8.1. INTRODUCTION This chapter provides in

Page 176 - 5.8. PARAMETER MENU

Rockhopper II series printers – Maintenance Manual 258 AP-74065, Rev. 1.2, 27/09/04 8.2. CLEANING You need to clean the printer periodically

Page 177 - 5.8.2. Parameter Update Menu

Rockhopper II series printers – Maintenance Manual 259 AP-74065, Rev. 1.2, 27/09/04 8.3. PERIODICAL SERVICES This section describes the peri

Page 178 - (1) Head ID

Rockhopper II series printers – Maintenance Manual 260 AP-74065, Rev. 1.2, 27/09/04 8.3.2. Service by authorised Mutoh technician Perform pe

Page 179

Rockhopper II series printers – Maintenance Manual 27 AP-74065, Rev. 1.2, 27/09/04 2.4.5. Selecting Language This chapter explains how to sel

Page 180 - (4) Media feed distance

Rockhopper II series printers – Maintenance Manual 261 AP-74065, Rev. 1.2, 27/09/04 8.4. PART LIFE INFORMATION This section shows how to chec

Page 181 - (5) Mechanical parameter

Rockhopper II series printers – Maintenance Manual 262 AP-74065, Rev. 1.2, 27/09/04 8.5. JIG AND TOOL LIST This section provides lists of jig

Page 182 - (7) Ink ID mask

Rockhopper II series printers – Maintenance Manual 263 AP-74065, Rev. 1.2, 27/09/04 8.6. LUBRICATION/BONDING This section covers the lubricat

Page 183 - (8) Serial number entry

Rockhopper II series printers – Maintenance Manual 264 AP-74065, Rev. 1.2, 27/09/04 Maintenance components Maintenance assembly Apply to the

Page 184 - 5.9. ENDURANCE RUNNING MENU

Rockhopper II series printers – Maintenance Manual 265 AP-74065, Rev. 1.2, 27/09/04 8.7. TRANSPORTATION OF MACHINE This section explains tran

Page 185

Rockhopper II series printers – Maintenance Manual 266 AP-74065, Rev. 1.2, 27/09/04 Step 11 : Remove the product from the special stand. N

Page 186

Rockhopper II series printers – Maintenance Manual 267 AP-74065, Rev. 1.2, 27/09/04 9. TROUBLESHOOTING 9.1. INTRODUCTION This chapter explain

Page 187 - 5.9.3. Cutter Endurance menu

Rockhopper II series printers – Maintenance Manual 268 AP-74065, Rev. 1.2, 27/09/04 9.2.1. Operating condition display This chapter explains

Page 188

Rockhopper II series printers – Maintenance Manual 269 AP-74065, Rev. 1.2, 27/09/04 (4) Make sure the transmission photosensor cables at the

Page 189

Rockhopper II series printers – Maintenance Manual 270 AP-74065, Rev. 1.2, 27/09/04 9.2.2. Message type errors The following explains the mes

Page 190 - 5.9.6. Pump Endurance menu

Rockhopper II series printers – Maintenance Manual 28 AP-74065, Rev. 1.2, 27/09/04 2.5. POSITION AND FUNCTION OF THE HEATING ELEMENTS 2.5.1.

Page 191

Rockhopper II series printers – Maintenance Manual 271 AP-74065, Rev. 1.2, 27/09/04 (7) The Mainboard assembly may be damaged. • Replace the

Page 192

Rockhopper II series printers – Maintenance Manual 272 AP-74065, Rev. 1.2, 27/09/04 (5) Check the up and down operation of the solenoid via “

Page 193

Rockhopper II series printers – Maintenance Manual 273 AP-74065, Rev. 1.2, 27/09/04 (2) Check the P_REAR sensor assembly for the contact cond

Page 194

Rockhopper II series printers – Maintenance Manual 274 AP-74065, Rev. 1.2, 27/09/04 (2) Check the ink ID sensor connector for the contact con

Page 195 - 5.10. HEAD LOCK MENU

Rockhopper II series printers – Maintenance Manual 275 AP-74065, Rev. 1.2, 27/09/04 (2) The number of times the print head was used reached t

Page 196 - 5.11. HEATER SYSTEM MENU

Rockhopper II series printers – Maintenance Manual 276 AP-74065, Rev. 1.2, 27/09/04 (3) Check the connections of the connectors. •Check if th

Page 197 - 5.11.5. Heater Test Max Menu

Rockhopper II series printers – Maintenance Manual 277 AP-74065, Rev. 1.2, 27/09/04 9.2.3. Heating system error The following explains the me

Page 198 - 5.11.7. Heater Adjust Menu

Rockhopper II series printers – Maintenance Manual 278 AP-74065, Rev. 1.2, 27/09/04 9.2.4. Data error The following explains the messages, it

Page 199 - 5.12. ECO PREPARE MENU

Rockhopper II series printers – Maintenance Manual 279 AP-74065, Rev. 1.2, 27/09/04 9.2.5. Command errors The following explains the messages

Page 200

Rockhopper II series printers – Maintenance Manual 280 AP-74065, Rev. 1.2, 27/09/04 9.2.6. Errors requiring restart The following explains th

Page 201

Rockhopper II series printers – Maintenance Manual 29 AP-74065, Rev. 1.2, 27/09/04 2.5.3. 2 or 4 heater To verify if your printer is equippe

Page 202 - 6. MAINTENANCE MODE

Rockhopper II series printers – Maintenance Manual 281 AP-74065, Rev. 1.2, 27/09/04 3 E 016 error CPU Err [00] Interruption exception error:

Page 203 - 6.3. MAINTENANCE MENU

Rockhopper II series printers – Maintenance Manual 282 AP-74065, Rev. 1.2, 27/09/04 16 E 016 error CPU Err [15] Floating point exception err

Page 204

Rockhopper II series printers – Maintenance Manual 283 AP-74065, Rev. 1.2, 27/09/04 4 E071 error PF over current An overload occurred in the

Page 205

Rockhopper II series printers – Maintenance Manual 284 AP-74065, Rev. 1.2, 27/09/04 (4) Check the T-fence for contamination, flows and bends.

Page 206

Rockhopper II series printers – Maintenance Manual 285 AP-74065, Rev. 1.2, 27/09/04 (1) Check the transmission photosensor for CR home positi

Page 207 - Head Voltage

Rockhopper II series printers – Maintenance Manual 286 AP-74065, Rev. 1.2, 27/09/04 (3) The print head may be damaged. •Replace the print hea

Page 208 - 7. ADJUSTMENTS

Rockhopper II series printers – Maintenance Manual 287 AP-74065, Rev. 1.2, 27/09/04 (1) The HEAD_DRV board assembly may have a problem. • Rep

Page 209 - Cutter Endurance menu

Rockhopper II series printers – Maintenance Manual 288 AP-74065, Rev. 1.2, 27/09/04 (2) The Mainboard assembly may have a problem. • Replace

Page 210

Rockhopper II series printers – Maintenance Manual 289 AP-74065, Rev. 1.2, 27/09/04 (2) Is the transmission photosensor at the cap securely i

Page 211 - 7.3. PARAMETER BACKUP

Rockhopper II series printers – Maintenance Manual 290 AP-74065, Rev. 1.2, 27/09/04 (5) Make sure that the connections of the SLIDE motor ass

Page 212

Rockhopper II series printers – Maintenance Manual 30 AP-74065, Rev. 1.2, 27/09/04

Page 213

Rockhopper II series printers – Maintenance Manual 291 AP-74065, Rev. 1.2, 27/09/04 9.3. TROUBLESHOOTING PROCEDURES WHEN ERRORS ARE NOT DISPL

Page 214 - 7.4. FIRMWARE INSTALLATION

Rockhopper II series printers – Maintenance Manual 292 AP-74065, Rev. 1.2, 27/09/04 (2) Make sure that the connections of the panel cable con

Page 215 - (2) When using a computer

Rockhopper II series printers – Maintenance Manual 293 AP-74065, Rev. 1.2, 27/09/04 (5) The JUNCTION board assembly may be damaged. • Replace

Page 216

Rockhopper II series printers – Maintenance Manual 294 AP-74065, Rev. 1.2, 27/09/04 (5) The HEAD_DRV board assembly may have a problem. • Rep

Page 217 - 7.5.2. Adjustment Procedure

Rockhopper II series printers – Maintenance Manual 295 AP-74065, Rev. 1.2, 27/09/04 (4) Check if the detection function of the P_REAR sensor

Page 218

Rockhopper II series printers – Maintenance Manual 296 AP-74065, Rev. 1.2, 27/09/04 9.3.2. Problems relating to paper feed No. Phenomenon

Page 219 - 7.6.2. Adjustment Procedure

Rockhopper II series printers – Maintenance Manual 297 AP-74065, Rev. 1.2, 27/09/04 9.3.3. Problems relating to the printing operation No.

Page 220 - 7.7.1 Head slant adjustment

Rockhopper II series printers – Maintenance Manual 298 AP-74065, Rev. 1.2, 27/09/04 (1) Check the use conditions of the product. • Under lo

Page 221

Rockhopper II series printers – Maintenance Manual 299 AP-74065, Rev. 1.2, 27/09/04 (10) The maintenance assembly may have a problem. • Repla

Page 222 - 7.7.1.2 For a 8 head machine

Rockhopper II series printers – Maintenance Manual 300 AP-74065, Rev. 1.2, 27/09/04 (10) The Mainboard assembly may have a problem. • Replace

Page 223

Rockhopper II series printers – Maintenance Manual 4 AP-74065, Rev. 1.2, 27/09/04

Page 224 - 7.7.2.1 For a 4 head machine

Rockhopper II series printers – Maintenance Manual 31 AP-74065, Rev. 1.2, 27/09/04 3. SPECIFICATIONS 3.1. INTRODUCTION This section explains

Page 225

Rockhopper II series printers – Maintenance Manual 301 AP-74065, Rev. 1.2, 27/09/04 (2) Check if printing began immediately after ink repleni

Page 226

Rockhopper II series printers – Maintenance Manual 302 AP-74065, Rev. 1.2, 27/09/04 (10) Check the cleaning wipers for contamination. • Using

Page 227

Rockhopper II series printers – Maintenance Manual 303 AP-74065, Rev. 1.2, 27/09/04 (2) Check if the set paper is one of those recommended by

Page 228

Rockhopper II series printers – Maintenance Manual 304 AP-74065, Rev. 1.2, 27/09/04 14 Fiber tracking is shown in prints. (2) Check if prin

Page 229

Rockhopper II series printers – Maintenance Manual 305 AP-74065, Rev. 1.2, 27/09/04 (8) Check if the nozzle face is wiped correctly. • Us

Page 230

Rockhopper II series printers – Maintenance Manual 306 AP-74065, Rev. 1.2, 27/09/04 (6) Make sure that the CR_ENC assembly and the T fenc

Page 231 - 7.10.2. Adjustment Procedure

Rockhopper II series printers – Maintenance Manual 307 AP-74065, Rev. 1.2, 27/09/04 (1) Check if the use conditions are within the normal ope

Page 232

Rockhopper II series printers – Maintenance Manual 308 AP-74065, Rev. 1.2, 27/09/04 (1) Check the installation method of the paper. Setup the

Page 233 - 7.12. HEAD HEIGHT ADJUSTMENT

Rockhopper II series printers – Maintenance Manual 309 AP-74065, Rev. 1.2, 27/09/04 9.3.4. Problems relating to noise No. Phenomenon Check

Page 234

Rockhopper II series printers – Maintenance Manual 310 AP-74065, Rev. 1.2, 27/09/04 (4) Check the CR cables for noise. • Correct the cable’s

Page 235 - 7.13.2. Adjustment Procedure

Rockhopper II series printers – Maintenance Manual 32 AP-74065, Rev. 1.2, 27/09/04 Printers 50”- model 64”- model 87”- model Power Consum

Page 236

Rockhopper II series printers – Maintenance Manual 311 AP-74065, Rev. 1.2, 27/09/04 9.3.5. Problems relating to the paper cutting operation

Page 237

Rockhopper II series printers – Maintenance Manual 312 AP-74065, Rev. 1.2, 27/09/04 b) It does not move up or down. • The connectors may have

Page 238 - 7.14. CUTTER ADJUSTMENT

Rockhopper II series printers – Maintenance Manual 313 AP-74065, Rev. 1.2, 27/09/04 3 The cutting operation is in process, but the paper has

Page 239 - (1) For 50 or 64 inch spec

Rockhopper II series printers – Maintenance Manual 314 AP-74065, Rev. 1.2, 27/09/04 9.3.6. Problems relating to online and functions No. Ph

Page 240 - (2) For 87 inch spec

Rockhopper II series printers – Maintenance Manual 315 AP-74065, Rev. 1.2, 27/09/04 7 A portion of the data has not been drawn (is missing)

Page 241

Rockhopper II series printers – Maintenance Manual 316 AP-74065, Rev. 1.2, 27/09/04 9.3.7. Other problems No. Phenomenon Check point Acti

Page 242

Rockhopper II series printers – Maintenance Manual 317 AP-74065, Rev. 1.2, 27/09/04 10. APPENDIX 10.1. INTRODUCTION This chapter provides ref

Page 243

Rockhopper II series printers – Maintenance Manual 318 AP-74065, Rev. 1.2, 27/09/04 10.3. WIRING DIAGRAM ROCKHOPPER II 4H 10.4. ROCKHOPPER

Page 244

Rockhopper II series printers – Maintenance Manual 319 AP-74065, Rev. 1.2, 27/09/04

Page 245

MUTOH INDUSTRIES LTD. Tel.:81-(0)3-54867145 Fax.:81-(0)3-54867163 E-mail:[email protected] http://www.mutoh.co.jp MUTOH EUROPE N.V. Tel.:32-(0)59-561

Page 246

Rockhopper II series printers – Maintenance Manual 33 AP-74065, Rev. 1.2, 27/09/04 3.3. INTERFACE SPECIFICATIONS This section explains the sp

Page 247 - 7.16. BOARD CHECKLIST

Rockhopper II series printers – Maintenance Manual 34 AP-74065, Rev. 1.2, 27/09/04 3.3.2. Network Interface (Optional) Specifications Item

Page 248 - 7.16.2. Control board

Rockhopper II series printers – Maintenance Manual 35 AP-74065, Rev. 1.2, 27/09/04 3.4. INSTALLATION The Installation of the unit is explaine

Page 249 - Heater Elements

Rockhopper II series printers – Maintenance Manual 36 AP-74065, Rev. 1.2, 27/09/04 Notes : Avoid the following places with regard to tempe

Page 250

Rockhopper II series printers – Maintenance Manual 37 AP-74065, Rev. 1.2, 27/09/04 4. PARTS REPLACEMENT 4.1. INTRODUCTION This chapter explai

Page 251 - 7.16.5. Checklist

Rockhopper II series printers – Maintenance Manual 38 AP-74065, Rev. 1.2, 27/09/04 4.2. REMOVING THE COVER When replacing any of the parts in

Page 252

Rockhopper II series printers – Maintenance Manual 39 AP-74065, Rev. 1.2, 27/09/04 4.2.1. Removing the I/H cover Step 1 : Remove the ink car

Page 253

Rockhopper II series printers – Maintenance Manual 40 AP-74065, Rev. 1.2, 27/09/04 4.2.2. Removing side cover R Step 1 : Remove the screw fr

Page 254

Rockhopper II series printers – Maintenance Manual 5 AP-74065, Rev. 1.2, 27/09/04 COPYRIGHT NOTICE COPYRIGHT © 2004 Mutoh Europe N.V. All r

Page 255

Rockhopper II series printers – Maintenance Manual 41 AP-74065, Rev. 1.2, 27/09/04 Step 4 : Remove the top of the side cover R. Step 5 : R

Page 256 - 8. MAINTENANCE

Rockhopper II series printers – Maintenance Manual 42 AP-74065, Rev. 1.2, 27/09/04 4.2.3. Removing side cover L Step 1 : Remove the screw f

Page 257 - 8.2. CLEANING

Rockhopper II series printers – Maintenance Manual 43 AP-74065, Rev. 1.2, 27/09/04 Step 4 : Remove the 4 bolts and cover nut from the front

Page 258 - 8.3. PERIODICAL SERVICES

Rockhopper II series printers – Maintenance Manual 44 AP-74065, Rev. 1.2, 27/09/04 4.2.4. Removing the front cover Step 1 : Open the front

Page 259

Rockhopper II series printers – Maintenance Manual 45 AP-74065, Rev. 1.2, 27/09/04 Step 5 : If the machine is 64 or 87-inch model, remove th

Page 260 - 8.4. PART LIFE INFORMATION

Rockhopper II series printers – Maintenance Manual 46 AP-74065, Rev. 1.2, 27/09/04 4.2.5. Removing the carriage cover Caution : Please not

Page 261 - 8.5. JIG AND TOOL LIST

Rockhopper II series printers – Maintenance Manual 47 AP-74065, Rev. 1.2, 27/09/04 4.2.6. Removing the panel unit assembly Step 1 : Remove s

Page 262 - 8.6. LUBRICATION/BONDING

Rockhopper II series printers – Maintenance Manual 48 AP-74065, Rev. 1.2, 27/09/04 4.2.7. Removing the Y rail cover Caution : Removing the

Page 263

Rockhopper II series printers – Maintenance Manual 49 AP-74065, Rev. 1.2, 27/09/04 Step 7 : Remove the 5 screws from the rear of the Y rail

Page 264

Rockhopper II series printers – Maintenance Manual 50 AP-74065, Rev. 1.2, 27/09/04 4.2.8. Removing front paper guide Step 1 : Remove side co

Page 265

Rockhopper II series printers – Maintenance Manual 6 AP-74065, Rev. 1.2, 27/09/04

Page 266 - 9. TROUBLESHOOTING

Rockhopper II series printers – Maintenance Manual 51 AP-74065, Rev. 1.2, 27/09/04 Step 7 : Remove the screws from the front of front media

Page 267

Rockhopper II series printers – Maintenance Manual 52 AP-74065, Rev. 1.2, 27/09/04 4.2.9. Removing rear paper guide Step 1 : Remove side co

Page 268

Rockhopper II series printers – Maintenance Manual 53 AP-74065, Rev. 1.2, 27/09/04 4.2.10. Removing the head cover Step 1 : Remove the I/H

Page 269 - 9.2.2. Message type errors

Rockhopper II series printers – Maintenance Manual 54 AP-74065, Rev. 1.2, 27/09/04 4.2.11. Removing the maintenance cover Step 1 : Remove t

Page 270

Rockhopper II series printers – Maintenance Manual 55 AP-74065, Rev. 1.2, 27/09/04 4.3. REPLACEMENT OF THE HEATER ELEMENT To replace a heater

Page 271

Rockhopper II series printers – Maintenance Manual 56 AP-74065, Rev. 1.2, 27/09/04 Step 7 : Remove the front heater strip(s). Step 8 : Deg

Page 272

Rockhopper II series printers – Maintenance Manual 57 AP-74065, Rev. 1.2, 27/09/04 4.3.1.2. Replacing the rear heater on a Rockhopper II prin

Page 273

Rockhopper II series printers – Maintenance Manual 58 AP-74065, Rev. 1.2, 27/09/04 Notes : ¾ It will take ± 1 hour to let the glue dry.

Page 274

Rockhopper II series printers – Maintenance Manual 59 AP-74065, Rev. 1.2, 27/09/04 4.3.2. Rockhopper II 4 heaters : Heater elements 4.3.2.1.

Page 275

Rockhopper II series printers – Maintenance Manual 60 AP-74065, Rev. 1.2, 27/09/04 Step 10 : Reinstall all parts in the opposite order of t

Page 276 - 9.2.3. Heating system error

Rockhopper II series printers – Maintenance Manual 7 AP-74065, Rev. 1.2, 27/09/04 Important Notice This product has been tested and found to

Page 277 - 9.2.4. Data error

Rockhopper II series printers – Maintenance Manual 61 AP-74065, Rev. 1.2, 27/09/04 Step 9 : Stick onto the sensor a sensor insul. patch. 1

Page 278 - 9.2.5. Command errors

Rockhopper II series printers – Maintenance Manual 62 AP-74065, Rev. 1.2, 27/09/04 Step 7 : Fix the plot platform calibre onto the plot pla

Page 279

Rockhopper II series printers – Maintenance Manual 63 AP-74065, Rev. 1.2, 27/09/04 Step 13 : Stick the isolation tape onto the heater strips

Page 280

Rockhopper II series printers – Maintenance Manual 64 AP-74065, Rev. 1.2, 27/09/04 Step 8 : Stick the heater strip onto the plate. Notes :

Page 281

Rockhopper II series printers – Maintenance Manual 65 AP-74065, Rev. 1.2, 27/09/04 4.4. REPLACING BOARD BASES This chapter explains the proce

Page 282

Rockhopper II series printers – Maintenance Manual 66 AP-74065, Rev. 1.2, 27/09/04 Step 2 : Remove the Mainboard cover 3. Step 3 : Follow

Page 283

Rockhopper II series printers – Maintenance Manual 67 AP-74065, Rev. 1.2, 27/09/04 Step 11 : Remove following connectors from the Mainboard

Page 284

Rockhopper II series printers – Maintenance Manual 68 AP-74065, Rev. 1.2, 27/09/04 46 J146 (87) 30 White or black CR board Lock type 47

Page 285

Rockhopper II series printers – Maintenance Manual 69 AP-74065, Rev. 1.2, 27/09/04 Step 18 : Remove the 6 screws and 4 hexagon spacers fixin

Page 286

Rockhopper II series printers – Maintenance Manual 70 AP-74065, Rev. 1.2, 27/09/04 4.4.2. Replacing the power source board assembly Caution

Page 287

Rockhopper II series printers – Maintenance Manual 8 AP-74065, Rev. 1.2, 27/09/04

Page 288

Rockhopper II series printers – Maintenance Manual 71 AP-74065, Rev. 1.2, 27/09/04 Step 6 : Remove the 4 screws fixing the power source.

Page 289

Rockhopper II series printers – Maintenance Manual 72 AP-74065, Rev. 1.2, 27/09/04 4.4.3. Replacing the inlet assembly, inlet board assembly

Page 290 - NOT DISPLAYED

Rockhopper II series printers – Maintenance Manual 73 AP-74065, Rev. 1.2, 27/09/04 4.4.4. Replacing the JUNCTION board assembly Notes : ¾

Page 291

Rockhopper II series printers – Maintenance Manual 74 AP-74065, Rev. 1.2, 27/09/04 4.5. REPLACING THE PF ACTUATOR 4.5.1. Replacing the PF mot

Page 292

Rockhopper II series printers – Maintenance Manual 75 AP-74065, Rev. 1.2, 27/09/04 4.5.2. Replacing the PF_ENC assembly and PF scale assembly

Page 293

Rockhopper II series printers – Maintenance Manual 76 AP-74065, Rev. 1.2, 27/09/04 Step 9 : Replace the PF_ENC assembly. Notes : ¾ When

Page 294

Rockhopper II series printers – Maintenance Manual 77 AP-74065, Rev. 1.2, 27/09/04 4.5.4. Replacing the PF deceleration belt Notes : ¾ Re

Page 295

Rockhopper II series printers – Maintenance Manual 78 AP-74065, Rev. 1.2, 27/09/04 4.5.5. Replacing the P_REAR_R sensor assembly and P_REAR_L

Page 296

Rockhopper II series printers – Maintenance Manual 79 AP-74065, Rev. 1.2, 27/09/04 4.5.6. Replacing the suction fan assembly Notes : ¾ Re

Page 297

Rockhopper II series printers – Maintenance Manual 80 AP-74065, Rev. 1.2, 27/09/04 4.5.7. Replacing the lever motor assembly and the arm moto

Page 298

Rockhopper II series printers – Maintenance Manual 9 AP-74065, Rev. 1.2, 27/09/04 TABLE OF CONTENTS 1. Safety Instructions...

Page 299

Rockhopper II series printers – Maintenance Manual 81 AP-74065, Rev. 1.2, 27/09/04 Step 5 : Replace the CR motor assembly. Step 6 : Remov

Page 300

Rockhopper II series printers – Maintenance Manual 82 AP-74065, Rev. 1.2, 27/09/04 4.5.8. Replacing the transmission photosensor Notes : ¾

Page 301

Rockhopper II series printers – Maintenance Manual 83 AP-74065, Rev. 1.2, 27/09/04 (2) Replacing the transmission photosensor (CR origin side

Page 302

Rockhopper II series printers – Maintenance Manual 84 AP-74065, Rev. 1.2, 27/09/04 4.5.9. Replacing the flushing box assembly Notes : ¾ R

Page 303

Rockhopper II series printers – Maintenance Manual 85 AP-74065, Rev. 1.2, 27/09/04 4.6. REPLACING THE CR ACTUATOR 4.6.1. Replacing the CR mot

Page 304

Rockhopper II series printers – Maintenance Manual 86 AP-74065, Rev. 1.2, 27/09/04 4.6.2. Replacing the steel belt Caution : When replacin

Page 305

Rockhopper II series printers – Maintenance Manual 87 AP-74065, Rev. 1.2, 27/09/04 Step 4 : Remove the 2 screws fixing the steel belt. 1

Page 306

Rockhopper II series printers – Maintenance Manual 88 AP-74065, Rev. 1.2, 27/09/04 4.6.3. Replacing the SLIDE motor assembly, HD_SLIDE sensor

Page 307

Rockhopper II series printers – Maintenance Manual 89 AP-74065, Rev. 1.2, 27/09/04 4.6.4. Replacing the T fence Notes : ¾ Remove followin

Page 308

Rockhopper II series printers – Maintenance Manual 90 AP-74065, Rev. 1.2, 27/09/04 Step 5 : Remove the T fence from the hook. Step 6 : Pul

Page 309

Rockhopper II series printers – Maintenance Manual 10 AP-74065, Rev. 1.2, 27/09/04 4.3. Replacement of the heater element...

Page 310

Rockhopper II series printers – Maintenance Manual 91 AP-74065, Rev. 1.2, 27/09/04 4.6.5. Replacing the CR slave pulley assembly Notes : ¾

Page 311

Rockhopper II series printers – Maintenance Manual 92 AP-74065, Rev. 1.2, 27/09/04 4.6.6. Replacing the CR actuator pulley and the CR deceler

Page 312

Rockhopper II series printers – Maintenance Manual 93 AP-74065, Rev. 1.2, 27/09/04 4.6.7. Replacing the steel bearer, tube guide, CR tape pow

Page 313

Rockhopper II series printers – Maintenance Manual 94 AP-74065, Rev. 1.2, 27/09/04 Step 5 : Completely remove tube bundles 1 and 2. 1 = T

Page 314

Rockhopper II series printers – Maintenance Manual 95 AP-74065, Rev. 1.2, 27/09/04 4.6.8. Replace the cover R sensor assembly and the cover L

Page 315 - 9.3.7. Other problems

Rockhopper II series printers – Maintenance Manual 96 AP-74065, Rev. 1.2, 27/09/04 4.7. REPLACING THE CURSOR 4.7.1. Replacing the cutter hol

Page 316 - 10. APPENDIX

Rockhopper II series printers – Maintenance Manual 97 AP-74065, Rev. 1.2, 27/09/04 Step 1 : Remove the 2 screws fixing the cutter holder and

Page 317 - VIEWS/CONFIGURATION DIAGRAMS

Rockhopper II series printers – Maintenance Manual 98 AP-74065, Rev. 1.2, 27/09/04 4.7.2. Replacing the print head assembly and head tape pow

Page 318

Rockhopper II series printers – Maintenance Manual 99 AP-74065, Rev. 1.2, 27/09/04 Step 5 : Remove the damper assembly from the print head a

Page 319

Rockhopper II series printers – Maintenance Manual 100 AP-74065, Rev. 1.2, 27/09/04 4.7.3. Replacing the H ink tube, tube branch and damper a

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